Moving Forward 

As I headed to the FabLab bright and early on Wednesday morning, I found myself to be more excited to visit the unique campus building than I was the previous week. After learning all the opportunities, I had a better understanding of what the Fab Lab had to offer and was craving more. And more is what I got. More knowledge, more advice, and a lot more feedback on our group project from Milestone Labs.

Wednesday Workshops

To start our day, we split back into two groups: one group working with the laser cutter software and one group working with led lights and circuit boards. Considering I completed my laser lesson last week, I was in the opposites group with two Fab Lab workers to help guide us through the process. Although I have taken an ECE (electrical engineering) course before, I did not fully grasp the physical aspects of a circuit board. In the past, the math came easier for me as we rarely had the opportunity to play around with boards and wires. But as the employees guided us through the simplicities of lighting and LED with just a board, light and battery, I had a much better understanding of this side of science.
In the photos below, you can see the light shining when it is upright and the light off once tilted. This is due to the additional tilt sensor we added to the board, breaking the circuit every time it is turned sideways.

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Milestone Labs Update

After completing our workshops, we had the opportunity to sit down with Milestone Labs to shows them are prototypes and discuss our next steps. While presenting our project pitch and prototypes, the professionals from Milestone Labs were thrilled with our current progress. Below are our two prototypes. The top is an adjustment to an athlete’s glove, which is covered in clay and indented to represent the potential for different patterns in the rubber. Currently, we are still working on how we will attach the cover to the glove or if we are trying to find a new type of rubber for Arielle to utilize when she initially designs her gloves. The bottoms photo focuses on the handling itself with a similar prototype to show the textured rubber attachment that could be added to the wheel if the weather is poor.

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Glove with clay to represent textured rubber attachmentM
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Handrail with “attachable printed cover” to be used during undesirable weather conditions

One of the designers suggested we speak with Adam and Arielle, to figure out which part of the glove and wheel HAVE to stay the same, whether for regulation or functional purposes; we will be able to play around with the rest of the object once we have determined the dynamic locations.

As we move to the actual designated gn of our product, we plan to reach out to a material science professor to ask him if he has any ideas for materials that may be beneficial to our project. Hopefully, in the weeks following spring break, we will have the resources, knowledge and capabilities to create our vision. 

Circuits and Milestone Labs

This week we went back to the Fab Lab and got to learn more about using circuits. This was interesting because I haven’t really worked with batteries or wires in a really long time. It made the seemingly complicated task of lighting something up or connecting a wire to battery a lot more simple. I think it will be cool to see if any teams decide to incorporate lights into their prototype. There were also interesting things about making this work like lining up the wires in the same line and making sure the wires were stuck tightly to the battery.

Now I am realizing how light up birthday cards and singing cards work as there are simple wire connected to a battery taped inside or behind the card. I don’t think our group will use this in our prototype but it was still a really awesome learning experience and I am glad we were giving the opportunity to have this hands on experience.

Afterwards we talked to Milestone labs. We walked them through our process so far and told them how we are now stuck on how exactly to design this glove and what material to use. One suggestion we got was the ability to change where a utensil can be held in a globe through a dial or something because everyone might not want to hold something the same way and that will give them more freedom. We also got some suggestions on material to use.

We are hoping to find someone to model our glove after so that we can show our prototype to them. When we met with Dr. McDonagh she told us we should also put our hands in freezing cold water to simulate what having limited hand strength would be like. I’m excited to be in this phase because this is where the magic gets to happen 🙂

Week 8 Reflection

This week we were at the FabLab again. This week was my groups turn to learn more about the laser cutter and sewing machines in the FabLab. We learned how to get the files ready for cutting, and continued working on the wearable from last week. We also learned how to use the sewing machines and sewed a strap for the wearable.

Milestone Labs held a Zoom session for us as well. We submitted a progress form before class, so Milestone Labs would be up to date on each of our projects. Each group had 10 minutes to answers questions from Milestone Labs and discuss further plans for each project. They had good feedback for my group! They suggested that we take a look at materials we may want to use. They also suggested that we do a lot of research to see what the best way to create good enough friction for grip, but not so much that it slows down the racer. This was something we had not yet considered, so it was very helpful for Milestone Labs to share that thought.

We also created low-fedelity prototypes out of clay. We modeled what our casing for the hand ring might look like and made a cover for the racing glove. It was great to do this kind of prototyping because it allows us to get a good idea of what direction we should continue in.

Fab Lab II

This weeks class was divided into three parts. First, we learned how to use the laser engraving and cutting software Inkscape, then we learned how to use the Fab Labs high tech sewing machines, and finally we had the opportunity to talk to Mile Stone labs in regardes to our group projects.

This was my first time using the program Inkscape, however, I am very familiar with changing regular files to vector files. I work for a screen printing company on campus where it is a similar process for preparing files for production. In order to get the best image resolution, all artwork files must be converted to vector format. Once a file is converted to vector format the design can be enlarged to any size and keep its resolution (it will never get pixelated). It is very similar for laser cutting, these lines must tell the machine exactly what to do, either raster or vector. Vector will cut straight through while raster will engrave .

The second portion of the class we were taught how to sew our watch bands! We started with a cloth where we were told to follow a zig-zag line to practice with the pedal and changing directions while sewing. I love to sew so it was awesome to have an opportunity to!

The final portion of the class was dedicated to having one on one discussion with Mile Stone labs in regards to our projects. It was great to be able to hear what they thought of our work thus far as well as getting input on where we should be headed.

These are a few of our main take aways:

  • Market research. Look at current waterproof sleeves, boating products, fishing products, waterproofing solvent
  • Think about DIY system of customizing the joystick covers
  • Texture/add ons
  • Identifying where the wires are located on current power wheelchairs
  • Looking at soft materials
  • Figuring out what material we will use, and what the process would be of using them (sewing vs heat etc.)

I am looking forward to next weeks class at the Fab Lab where we will get to see our watches come together as well as developing our projects further!

Week 8 Sewing Pros

This week our class was in the Fab Lab again! We started off learning how to use the lasers in the lab and then we created the watch strap by using the sewing machines.

Learning how to use the laser software was really interesting. I liked how easy the different features were like creating different shapes and trying out the color spectrum at the bottom. Also, we learned this trick where you can find a silhouette on google images and trace the image with the software. We practiced this and I used an elephant image. I was also then able to change the color of the traced image! I understand how this could be very helpful when designing. Below is a picture of the trace feature.

(Picture is sideways)

 We then imported a template from the software and designed the watch face. The instructors at the Fab Lab gave us a great tip about keeping your audience in mind when designing. My mentor is Arielle who is a Paralympic athlete so I decided to design my watch face with an athlete in mind. Therefore the look I went for is sleek and elegant. (I will post pictures in a future post when I go to the lab and laser etch my watch face.)

Picture of the watch end product that we will be designing. The watch strap that I mention next is the green fabric on the left side of the picture.

After we created the watch strap. To do this we had to use how to learn the sewing machines. I had never previously used a sewing machine and I am very bad at sewing by hand. However, it wasn’t as intimidating as I expected and I think this was great practice for my team’s prototype. One of our ideas is to try to make a fabric cover for the hand ring. Below I included pictures of our sewing practice. I also found this link with tips and tricks as a beginning using a sewing machine. https://www.seasonedhomemaker.com/sewing-tips-for-beginners/ I really like this article because it links to other pages where you can learn specific tips that would be helpful. The section that explains how to attach buttons with the sewing machine could be helpful for my team when designing a cover. We could create a cover with button closures.

The hardest part using the sewing machine for me was continually having to thread the needle and learning how to control my speed. This is something that I could improve with more practice and that was even getting better as I created my watch strap.

Finally, we were able to show our prototypes to Milestone Labs. They gave us a lot of great feedback. One thing we are doing moving forward is reaching out to Dr. Goodman, a Material Science Engineering Professor to ask for help understanding different materials. There are a couple of other teams also reaching out so we are combining into a big group. (A couple of us had Dr. Goodman as a Professor for our Technology & Management minor.)

Fab Lab Part 2

This week, like last week, we had class at the Champaign-Urbana community Fab Lab. Last week, I was in the group where we learned how to use Inkscape to create vector images. This week, I was in a different group in which we got to play with Arduino. This was my first time to get my hands on a circuit and to learn how it works. Previously, the only knowledge I had on circuit boards were things I learned from physics back in high school. In college, the only times I chances I had with circuit boards was when I was pulling pranks on my ECE roommates class projects. So, I was excited to not only be able to play with circuit boards but to learn how it works. I learn that Arduino can be used for many things and can be handy in our project.

This week, like last week, we had class at the Champaign-Urbana community Fab Lab. Last week, I was in the group where we learned how to use Inkscape to create vector images. This week, I was in a different group in which we got to play with Arduino. This was my first time to get my hands on a circuit and to learn how it works. Previously, the only knowledge I had on circuit boards were things I learned from physics back in high school. In college, the only times I chances I had with circuit boards was when I was pulling pranks on my ECE roommates class projects. So, I was excited to not only be able to play with circuit boards but to learn how it works. I learn that Arduino can be used for many things and can be handy in our project. I found courses on Udemy that will allow me to learn more about this amazing open-source hardware.

Link: https://www.udemy.com/topic/arduino/

After the lesson on circuit boards, we were then assigned to work on prototypes of our product. The two prototypes my team and I came up with are a magnetic strip along with a magnetic yoga map and an extension to Jenna’s prosthetics to help her balance while practicing yoga.

The last part of our class, we had the opportunity to meet with consultants at Milestone Labs to discuss our prototypes. Once again, the consultants enjoyed the ideas we came up with but reminded us to be cautious when dealing with magnets as it could affect other parts of the machinery.

Overall, I was happy and glad that we were able to make a lot of progress on our project and learned more about the resources at Fab Lab that we could use to create and add-on to our products. I am excited to return to Fab Lab again this week and I hope to finally start printing our product.

After the lesson on circuit boards, we were then assigned to work on prototypes of our product. The two prototypes my team and I came up with are a magnetic strip along with a magnetic yoga map and an extension to Jenna’s prosthetics to help her balance while practicing yoga.

The last part of our class, we had the opportunity to meet with consultants at Milestone Labs to discuss our prototypes. Once again, the consultants enjoyed the ideas we came up with but reminded us to be cautious when dealing with magnets as it could affect other parts of the machinery.

Overall, I was happy and glad that we were able to make a lot of progress on our project and learned more about the resources at Fab Lab that we could use to create and add-on to our products. I am excited to return to Fab Lab again this week and I hope to finally start printing our product.

Week 8 Another day in fablab and talking with Milestone studio

This week, I learned how to light up a bulb using wires and a flat battery on the circuit board. First, we tested if the flat battery had enough voltage using a Multimeter. Then, we connected both positive and negative sides of the flat battery to the circuit board using the wires. And depending on the placement, we added different stoppers to limit the amount of voltage going through the circuit. This will help us light our protection in light for prosthetic users to use them in the night when they are going on a walk. Next week, we are going to finish making the watch using the watch cover we previously made using the laser cutter.

Last week, we created three different prototypes based on our research. And in this, Milestone studio was generous to spend their time with us and gave us feedback based on our new research and prototypes. Overall, we got some great feedback. Our group had some great first hand resources, Jenna and Jeannette, and have some good prototypes. Now, we need to interview elder prosthetic leg users and veterans prosthetic leg users. Then we can target a larger age group than just, young athletic prosthetic leg users. Milestone also suggested us to study Jenna’s prosthetic model and create a protection specifically for her. So further on, our group is going meet up with Jenna and take pictures of her walking and running with her prosthetic leg. This way, we can design a model that will not interfere with her movement.

Jenna gave us great feedback this week. She told us to not make the protection come up to their thighs. That actually hinders her from running. Also, she wants her protection to not be a sleeve because it tends to spin around her slippery prosthetic leg. So, we need to hold down the protection on the prosthetic leg without going over the thigh. As a solution, our group create a hook that will go on the back part of Jenna’s prosthetic leg. This will firmly hold the protection to the leg without having it fall off. The hooks should be covered with rubber but have a metal sheet for firmness. The sleeve is going to be made out of silicon or part PVC plastic and silicon. For next week, we are going to work on deciding the best material for making our prosthetic model. So, we are going to a prosthetic arm firm called Psyonic and ask for material suggestion. This way we can finalize on our material cost and find a way how to make a cheap prosthetic protection just like Psyonic.

FabLab 2.0

Inkscape vector file of watch to be laser cut

This week we returned to the FabLab. We continued to familiarize ourselves with all the tools and tech the lab has to offer. We specifically learned a vector editing software called Inkscape. Through this workshop we learned how to create basic shapes, manipulate them, and produce more. After learning the basics of the software we learned to transform images into vector graphics. These skills were then applied to a customized watch. The watch is a device that allows patients who have to do bicep curls and rotation in wrist during rehabilitation. The base of the watch consist of 3 wooden circles, two of which have rectangles on each side. I thought it would be help patients if the watch had small arrow indications of which way the device goes. The top layer rotates, so I designed an arrow pointing in the direction of proper rotation.

3 layered watch with electrical components

After this we moved into sewing. Unlike most of my peers I have experienced sewing. My sophomore year I sewed a jacket with a sleeping bag attachment completely from scratch. So during the tutorials and walkthroughs I was a couple steps ahead. We all picked the fabrics we wanted our wristband for the watch to be and then cut it to scale.  We sew it right sice in and sewed the seam. This created the sort of sack like appearance of the band. Getting it right side out was a hassle, it required us to use these thin wooden rods to pull the fabric through. We finished up by attaching velcro strips to the band to ensure a comfortable and secure fit to the wrist.

Images showcasing the process of sewing and creating the band for the watch

The second half of class each group presented to Milestone Labs and Adam Bleakney. We’ve made a lot of progress since last speaking with them. We got a lot of insight from this conversation. We realized we hadn’t thought everything thoroughly. Our design is solid but we have to really hone in on the attachment aspect of it. The overall ease of use should be convenient for the user. They also asked a lot of questions regarding materials of our device. We are currently scheduling a time to interview a material science professor here at the university. This week I have scheduled a virtual interview with my physical therapy. We also have a meeting this monday with my professor who handmakes shoes. We plan to do a bunch more research structured around our opportunity and project idea.

Week 8: Back to the Fablab

Last week, we continued our journey in Fablab. We kept the original group and switch session. Since I was in the watch face design group in the first week, I was in the circuit design group last week. We were given some parts of the circuit and learned how to assemble them together to make the whole circuit work. I wasn’t really familiar with the circuit, since I didn’t learn too much knowledge of physics back in high school. Luckily, the whole procedure is not too complicated, I finally made it work. I wouldn’t imagine that I would have chance to learn such knowledge in college, since this is related to physics or engineering field. I found the circuit design is also a crucial part for students with different majors, because with this knowledge people can design some electronic products but not limited to simple ones. However, learning one class is far not enough, I will probably do more research and try to learn more knowledge in this field.

Circuit Design
Circuit Design with Button and Resistance

Later, we have some time discussing about our product and prototype. Since I wasn’t be bale to attend an interview and a meeting with professor last weekend, my teammate told me about something they discussed with the professor and they decided to focus on designing a thing that can help wheelchair-user to grab things independently. Therefore, we talked about how to redesign our prototype and which material we can use.

I also started filming the video for BADM357, since I registered for the video project instead of the weekly summary. I filmed some footage about teams discussing with mentor, students asking question to instructors, and the great time of having pizza! Just incase you don’t feel good about being filmed, please feel free to let me know. Please keep doing what you’re doing when you find I’m filming you, I just want to make the footages look more smooth, or also you can look at the camera and say hi to the future students. Thank you guys for understanding!

Finally, we had chance talking about our updated ideas and the progress we made so far to the mentors from milestone lab. The mentors are satisfied with our ideas, and they also provide us some advice related to the material and what we need to think about for future steps. They also suggested us thinking about the flexibility that our customers may want and how the real product work in reality. For the next move, I think we need to make a workable prototype to testify our ideas. We should think about the different degrees of some objects that can be held in our gloves and see how it works. For the next week, we’ll focus on making our prototype and conducting more interview with our prototype and see how well it works and where we can improve it.

Lighting Up the Bulb

Circuits & Arduino

This week, we continued with our learning at the Fab Lab. Instead of working on the motion-sensing watch like last week, I got to work on a circuit and learn how to use a multimeter. Playing around with the circuit reminded me of my elementary school days when I got to tinker around with the flashlight kit and a mini motor car kit in a science class. Though I did not understand the details during then, I still enjoyed trying various configurations to see which one lights up the bulb and runs the motor and which one does not. With the good memory in my mind, I had fun with the breadboard, resistors, and multimeter, trying to figure out how much of a difference each type of a resistor made to the brightness of the bulb.

After playing around with the circuit, we were very briefly introduced to Arduino and its capability. Although this technology is probably not what our project group would use, it was interesting to think how such a small component can have so much computing power.

Team Rotam Project Ideas

We also got to meet and receive feedback from the Milestone Labs on our idea of the project. They recommended that we look into different materials that would allow our product to protect the joystick of the power wheelchair. For example, they suggested that we look into the scuba diving suits, which I did not even think of. After hearing the recommendation, it seemed so obvious to me that I should have thought about this before, but while brainstorming, it never came to my mind. That recommendation, however, sparked few ideas of my own, such as looking into the materials of umbrellas. Upcoming week, my team is planning on looking more into what is available in the market for the purpose of protecting the joystick of the power chair as well as different types of materials that could be used to protect it from the water.

After receiving the feedback, the team got together to brainstorm further on our ideas. Last time, we were focusing on additional parts that can be added to the wheelchair to serve the purpose of protecting the joystick, but this time, we focused on how we may be able to make our product be applied to different types of power chairs and not just that of Ryan’s. One idea that we came up with was a DIY molding package. We were thinking that if we could provide a DIY molding package to the users, they can customize the part on their own, ensuring that not only will it fit their power chair, but they could add personal touches and additional comfortability with grooves on the mold and so on.

Outside of the Class

Outside of the class, I managed to find time to go back to the lab to laser cut my own face of the motion sensing watch. While designing this face, I was thinking ‘simple is the best,’ which is how I came up with the design below. I hoped to design the face in a way that it would be very simple and easy for the user to understand it.

Though this face makes clear sense to me as a designer, I am wondering how different people would perceive it. This thought made me realize how challenging designing is, which is why human-centered designing is crucial. Through the constant feedback from the users, the designer can ensure that the end product would be easily used by the users for the purpose that they are looking for. This is something that my team will constantly keep in our mind as we proceed with the project.

While using the laser cutter, I was curious as to what else the device is used for. I discovered that this technology can be used not just on wood but also on other materials, such as glass and acrylic as demonstrated by various objects shown here. It was also interesting to find out that there are various ways to use the machine, such as cutting, engraving, and vector etching, which are explained here. Looking through images of different things that this machine is used for, it amazes me how much of a detail that this machine can handle.