Semester full of Digital Making !

Wow the semester has flew by. I remember taking my disability design course and being heavily encouraged to take this course from my professor Dr Deana McDonagh. I heard countless success stories and instantly got interested. I remember the entire process  of sending a resume and asking access from the instructor. It made the course feel even more official and selective. I wanted to take the course because it could present even more fabrication resources and help me in product development in my startup.

Expectations…

Initially I didn’t necessarily know what to expect. From the course description I thought maybe the the class would be very hands on and explore various methods of fabrication. Even with these little to no expectations the course don’t over promise anything. The course itself wasn’t perfect but it was an overall great experience. It challenged us to think outside the box and look at what we usually consider problems as areas of opportunity for innovation. The structure of the course prompted us to use the parameters set and essentially work through things, which allowed us to learn even more. This style of teaching could go one of two ways. The class could be way to lose, which causes confusion and lack of understanding of expectations. Or it could be how this course went and really give students the opportunity to explore, fail, plan, and execute on an idea.

This course further enhanced some fabrication skills I already have and taught me some fairly new ones as well. As an industrial designer I’m constantly doing project and solving problems. Design thinking, user centered design, empathic design are all things this course subtly hinted in throughout the semester. The workshops enabled us to gain new skills and learn processes. Many of, if not all the guest speakers, provided meaningful insight throughout the semester as well. There are so many takeaways from this class.

Solestice

I was partnered with two bright young women from the college of business. I couldn’t have asked for a better team. We had a great dynamic and right away knew what we wanted to do for the remainder of the semester project.Through the many conducted interviews and mentors stories we gravitated towards Jenna. She shared with us the story of a time where she slipped on ice immediately after exiting her car. This happened all because she can’t wear boots due to the heavy nature of them. This prevents users like Jenna  and other prosthetic users from wearing them as their residual limbs are not strong enough to carry the amount of weight the boot has. This is where Solstice was birthed. We aimed to figure out a way for Jenna to increase traction without adding adding additional weight to her shoes. Our main goal was To create an attachable, lightweight shoe tread that can be used to travel in a variety of terrains.

Low Fidelity Prototype

My group and I brainstormed countless times trying to figure out how to make this idea into a real thing. We’d sketch  ideas and somehow came up with the thought of incorporating spikes ( like in track shoes) it would help with traction. Unfortunately after creating a low fidelity we realized that our user may be required to take said device off when walking indoors. We also wanted to make it as easy to use as possible, while providing a comfortable fit we thought to use velcro. This set us up perfectly to further ideate on this idea and create our very own functioning prototype at the makeathon.

At the Make-a-thon itself team Solstice focused on three main components of creating this product:  Arduino, molding, and attaching. The arduino portion was super cool and challenging. It was my first time coding and working with circuitry. Essentially this would add a unique tech factor to our tread that would allow users to have a sense of force feedback. From research we found prosthetic users have issues shifting weight which can lead to gaits abnormalities. This small pressure sensor would give them that data and in term help prevent this from happening. The design itself was fairly simple. We coded an Arduino Uno to illuminate LED lights that indicated pressure being applied. To create the pressure sensor, we sandwiched a piece of foam with two pieces of copper. Ideally, we wanted for there to be three lights, each indicating where the user is putting pressure on the tread. This would enable the user to ensure they are putting enough weight on their prosthetic to maximize stability.

In terms of creating the tread it we wanted to use a molding compound. This would allow for a lightweight thread, but ensure a grip tread form that resembles that of your regular high traction shoe. We created a mold of a shoe outsole. During this process, we coated the shoe in baby powder and mixed the molding compound to a viscosity similar to pancake mix. We held the shoe down until the mold dried. Following, we used a hot glue gun to fill in the mold with thermoplastic material. After the mold was completely filled, we used a heat gun to smooth the top of the sole, making sure the edges were slightly taller than the inside of the sole. The thermoplastic material we used was similar to silicone and, per our research, is a material that creates enough friction to prevent falling on ice.

For the sake of time and resources we opted to utilize velcro for our attaching method. It wasn’t the worst choice but also wasn’t the best as it came with its own constraints.

Overall I really did enjoy this course. From the challenging nature of it to its looseness it was a great experience. I got to learn new and exciting skills. I got to meet some amazing people. Most of all I got to make something with newly found campus wide resources. I’ve really grown as a individual because of this course. I find myself a better teammate. The collaborative portion of this course really ties teams together and promotes all hands. Hopefully you’ll see a team Solstice sole on the market. We really did nurture this product and can’t wait to see it reach its full potential. Never stop making!


Week 11!

This week was the final stretch before the week of the Make-a-thon. Class began with Professor Vishal clearing up everything regarding the Make-a-thon. The expectation and resources available during this event were explained. Once Vishal finished up we were given a presentation from social innovation representative Valerie. Valerie introduced to the class an opportunity to continue furthering their innovative ventures, while receiving non dilutive funding. This opportunity is provided by a program called the iVenture Accelerator. Which is a startup incubator. It’s a 10 week summer commitment and a full academic year seminar course. Participants receive $10,000 of funding and stipends throughout the summer. They not only provide this funding but have a pool of resources ranging from experts to additional funding opportunities. I am actually apart of the iVenture Accelerator. They really dive deep and help further your idea. They’ve introduced us to so many useful/helpful people. It’s really like a family. They bring you along and you become apart of this amazing ecosystem.

After Valerie’s presentation we met with Milestone Labs to give them an update of our progress to date. My team and I are team Solstice (team 1) so we went first. The folks at Milestone gave some good feedback and advice. They were delighted with our interviews and direction we’re going in. One thing we didn’t do was provide as much of our product as possible. We still have to do more sketches and ideation around a few key details regarding our product. From this meeting my team and I reconviented to brainstorm, reflect, and conduct a list of materials we need for the actual Make-a-thon. As a team we found this material called hydrophilic rubber, which is usually used in winter tires. We have a meeting with a material science professor to give us even more insight on materials and such. Also I have a professor who is a shoe cobbler on hi own time and he pointed us to a few materials as well. None the less we’re super excited for this event and our more refined product prototype!

Week 11: Opportunities, Product Design

Opportunities – iVenture Acceleration

This week, the class begins with a guest speaker who came in to talk to us about the iVenture Acceleration program. The program sounds very cool to me. I think the program is very interesting in a way that it supports student startups not only through providing investment capital but also training courses for student startups to learn about how to manage and gather funding as well as expanding the network that students can reach, which I think is the most important for any startups. Without network and opportunities, it is really hard to be successful. I think the program is very interesting. If I do not have an internship during the summer, I would definitely consider this opportunity. However, I am still not sure whether I would be able to get an internship or not by this point yet, so it is really hard for me to make a decision at this point on whether I should find a team and apply for this great opportunity.

Product Design

After listening to the guest speaker’s section, we went on to team discussion about our project and reported our project update to Milestone Labs. From the conversation, we understand the weakness of our team makeup. The fact that we don’t have any design students in our team makes the product design stage more difficult than expected. When we are trying to express our ideas in design, it is hard for us to sketch out the idea and communicate it accurately to the audience.

Due to this weakness, we consulted with the Maker Lab Guru, William, on Friday. With his help, we were able to figure out ways to improve our design of the product. He also helped us to sketch out the shape and design that we might be interested in exploring further on for our prototype.

As the Make-a-thon is coming up in one week, our team needs to get at least the 3D modeling done before the Make-a-thon to be able to keep on track, especially when during the first half of the Make-a-thon, I would be the only one who is at the Make-a-thon. Therefore, it is crucial for us to get things done as early as possible.

Make-a-thon

This week we got an introduction to the Make-a-thon. The participants of this event go beyond our Digital Making seminar course. Its expanded to Industrial design students from Dr. Deana McDonagh and Jim Kendall’s course, as well as students from Jeff Ginger’s Makerspace. This pre-event to the actual Make-a-thon gave us a general overview of what was going to take place leading up to the weekend long event. Later during the session there was a panel of a few returning experts and a few new ones. Some new faces were Isaac, John, and Steve. They all spoke about their disabilities and the daily frustrations they face. The panel even discussed some of the unique ways they’ve adapted to make the best of their situations.

John’s sock with three attached loops
Joh’s sock with three attached loops

Above is an image of one of John’s sock. I thought this was so simple, yet very effective. Apart of John’s condition is very minimal grip strength. So task like putting on socks or buttoning a shirt is difficult to him. A simple life hack he came up with was sewing loops on the outer edge of his sock, which he can fit around his fingers and pull on the sock. It crazy to think this is all it took and it making a huge difference.

Steve from the panel also gave us an overview of Clark Lindsey, which is a  premier retirement community for today’s accomplished adults. From the presentation he gave I found there to be quite some opportunity in this specific sector. He put a heavy emphasis on fall prevention. Maybe we can design some sort of new innovative thing around this opportunity.

The last part of the Make-a-thon pre-event was a social portion. This time was for everyone to meet and talk amongst each other. Since we’ve been working on our project for sometime  used this portion to to talk with some of the new experts and students to see if any wanted to get involved. We did meet a potential new team member from Jeff’s makerspace seminar. She seemed very interested in what it was Solestice is trying to do. After this It really just turned into a team meeting where we mapped out what we needed to from the session up until the Make-a-thon itself.


FabLab 2.0

Inkscape vector file of watch to be laser cut

This week we returned to the FabLab. We continued to familiarize ourselves with all the tools and tech the lab has to offer. We specifically learned a vector editing software called Inkscape. Through this workshop we learned how to create basic shapes, manipulate them, and produce more. After learning the basics of the software we learned to transform images into vector graphics. These skills were then applied to a customized watch. The watch is a device that allows patients who have to do bicep curls and rotation in wrist during rehabilitation. The base of the watch consist of 3 wooden circles, two of which have rectangles on each side. I thought it would be help patients if the watch had small arrow indications of which way the device goes. The top layer rotates, so I designed an arrow pointing in the direction of proper rotation.

3 layered watch with electrical components

After this we moved into sewing. Unlike most of my peers I have experienced sewing. My sophomore year I sewed a jacket with a sleeping bag attachment completely from scratch. So during the tutorials and walkthroughs I was a couple steps ahead. We all picked the fabrics we wanted our wristband for the watch to be and then cut it to scale.  We sew it right sice in and sewed the seam. This created the sort of sack like appearance of the band. Getting it right side out was a hassle, it required us to use these thin wooden rods to pull the fabric through. We finished up by attaching velcro strips to the band to ensure a comfortable and secure fit to the wrist.

Images showcasing the process of sewing and creating the band for the watch

The second half of class each group presented to Milestone Labs and Adam Bleakney. We’ve made a lot of progress since last speaking with them. We got a lot of insight from this conversation. We realized we hadn’t thought everything thoroughly. Our design is solid but we have to really hone in on the attachment aspect of it. The overall ease of use should be convenient for the user. They also asked a lot of questions regarding materials of our device. We are currently scheduling a time to interview a material science professor here at the university. This week I have scheduled a virtual interview with my physical therapy. We also have a meeting this monday with my professor who handmakes shoes. We plan to do a bunch more research structured around our opportunity and project idea.

Week 8: Second Visit in Fab Lab

Continuing from last week, we visited the Fab Lab again this week. In this week, we were still separated into two groups, and we switched sections. This week, I learned how to build an electric circuit using the breadboard. It could be big, but then it could be very small and use to build a computer. I think this is very important to know about in today’s day, when we rely heavily on electronics. Before this week, I thought that as a business major, I would never get in touch in building an electric circuit myself, since I am not an ECE student. After this training section, I gained a better understanding of how to operate with the tools in the Fab Lab and the potential necessary tools for design.

After the Fab Lab training session, we entered the stage of prototyping. While we were waiting for the meeting with the Milestone Labs, we started planning again for our prototype. We used some other materials to redo our low-fidelity prototype and talked about our concerns on some of the ideas. Afterward, we met with the Milestone Labs together with Jenna. During the meeting, we discussed our project progress as well as our upcoming research plan, a meeting with the founder of the organization Yoga for Amputees. Again, we discussed our initial ideas and our low-fidelity prototypes. In the end, we came to the realization that some ideas we initially have may not be the most feasible idea to have for our product, including the idea of using magnetic tools and the idea of extending the frontal surface of the attachment.

After our team’s meeting with the Milestone Labs, we also met with the founder of Yoga for Amputees, who is an amputee and has a lot of experience working with different amputees across the United States. She provided us a lot of new insights that we had never considered prior to this meeting. She talked about how a relatively fixed ankle and curved heel of the prosthetic leg has contributed to the difficulties for amputees to keep balance. In this case, she suggests us to try to design a product that can allow some curved flexibility to the ankle but at the same time also prevents the ankle from “moving” horizontally (see video). In addition, she also suggests us to design a product with a flatter heel that can allow the amputee to have greater contact with the ground. She also brought up ballet prosthetics that has already existed in the market. We researched the ballet prosthetics and also found that the key to the balance of the ballet prosthetics was the different ankle design that ballet prosthetics have as compared to the normal prosthetics. Also, she mentioned that there would be different needs for different amputees due to the preferences of their prosthetic usage and what makes them feel secure. Therefore, we may be better off if we could talk to different types of amputees to gain what they think about the product so that we could bring customization to our designed product to meet users’ needs. Overall, we gained a lot of insights from the meetings with Milestone Labs and with the founder of Yoga for Amputees. From these insights, we will redesign our prototype and try to get to a more suitable solution.

We got our inspiration of the potential design of ankle from the 3D-Printed pangolins, which will only curve on one side, but will not curve if we turn it to the other side. We believe that this structure of ankle may provide more horizontal stability and prevent falling from ankle bending.

FAB LAB!!!!

This week I wasn’t able to physically be in class due to some unfortunate circumstances. I was however able to visit Jeff and see the Fab Lab prior to this weeks workshops. I learned of some of the complex filments and advanced 3D printers. I got to know a bit of the staff as well. In terms of class, I was able to get up to speed from my wonderful team members. This week was the start of our workshops through the Fab Lab. The class was given a tour of the entire facility by Jeff Ginger, who is the director of the lab. He gave a presentation during last weeks class. After the initial tour the class was split into different workshops within the fablab. Some people were learning the laser cutter while others built circuits.

After this the class went back into their  groups and brainstormed for the remainder of the class period. The TA also assisted during the brainstorming session given a different prompt every 3 minutes. This helped further our ideation and conceptual prototyping, while designing with an open mind. My group was able to rapidly draw up multiple porttype ideas with the given parameters of the prompts. In case you forgot,  we are developing a shoe tread to facilitate walking on ice/snow (all terrain) for prosthetic users. By the end of this activity my team was able to come up with a MVP. They chose the easiest and most feasible of the concepts that we can make a crude prototype of. By next class we will have a usable prototype of our tread attachment. It will have velcro straps to connect with the shoe and acchatable spikes on the tread.

Ideation

This Wednesday, we participated in a workshop from Autodesk representatives on Fusion 360, an integrated CAD software. We were tasked with creating a phone holder. The representative leading the workshop walked us through the steps to design the phone holder. We are going to print them in the MakerLab later this week. I love this course because we are able to design and create things that we (or others) can actually use. You can see the phone holder I designed here.

Autodesk workshop where we designed phone holders in Fusion 360. The image on the screen is the phone holder we designed.

In addition to designing the basic holder, we also had the opportunity to customize it. We could choose a material, paint colors, add decals, etc. This was my first time utilizing any CAD software, and I really enjoyed it. I thought the Fusion interface was very simple and intuitive. However, I have heard that this is not the case with other CAD softwares. I would love to learn different softwares and see how they differ form each other.

After the workshop, we had about 45 minutes to work with our teams to create “How Might We” statements. We used the post-it notes from last class to help us write them. My team narrowed our work down to 3 “How Might We” statements. These statements are an essential part of the Ideation phase of the design process, so we are testing if our idea to create a tread for prosthetic users will work. This activity challenged us to not be too broad nor too specific. We found it difficult to find a balance. I am looking forward to the next few weeks in the Fab Lab to continue our project!