Tag: design thinking

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Semester full of Digital Making !

Wow the semester has flew by. I remember taking my disability design course and being heavily encouraged to take this course from my professor Dr Deana McDonagh. I heard countless success stories and instantly got interested. I remember the entire process  of sending a resume and asking access from the instructor. It made the course feel even more official and selective. I wanted to take the course because it could present even more fabrication resources and help me in product development in my startup.

Expectations…

Initially I didn’t necessarily know what to expect. From the course description I thought maybe the the class would be very hands on and explore various methods of fabrication. Even with these little to no expectations the course don’t over promise anything. The course itself wasn’t perfect but it was an overall great experience. It challenged us to think outside the box and look at what we usually consider problems as areas of opportunity for innovation. The structure of the course prompted us to use the parameters set and essentially work through things, which allowed us to learn even more. This style of teaching could go one of two ways. The class could be way to lose, which causes confusion and lack of understanding of expectations. Or it could be how this course went and really give students the opportunity to explore, fail, plan, and execute on an idea.

This course further enhanced some fabrication skills I already have and taught me some fairly new ones as well. As an industrial designer I’m constantly doing project and solving problems. Design thinking, user centered design, empathic design are all things this course subtly hinted in throughout the semester. The workshops enabled us to gain new skills and learn processes. Many of, if not all the guest speakers, provided meaningful insight throughout the semester as well. There are so many takeaways from this class.

Solestice

I was partnered with two bright young women from the college of business. I couldn’t have asked for a better team. We had a great dynamic and right away knew what we wanted to do for the remainder of the semester project.Through the many conducted interviews and mentors stories we gravitated towards Jenna. She shared with us the story of a time where she slipped on ice immediately after exiting her car. This happened all because she can’t wear boots due to the heavy nature of them. This prevents users like Jenna  and other prosthetic users from wearing them as their residual limbs are not strong enough to carry the amount of weight the boot has. This is where Solstice was birthed. We aimed to figure out a way for Jenna to increase traction without adding adding additional weight to her shoes. Our main goal was To create an attachable, lightweight shoe tread that can be used to travel in a variety of terrains.

Low Fidelity Prototype

My group and I brainstormed countless times trying to figure out how to make this idea into a real thing. We’d sketch  ideas and somehow came up with the thought of incorporating spikes ( like in track shoes) it would help with traction. Unfortunately after creating a low fidelity we realized that our user may be required to take said device off when walking indoors. We also wanted to make it as easy to use as possible, while providing a comfortable fit we thought to use velcro. This set us up perfectly to further ideate on this idea and create our very own functioning prototype at the makeathon.

At the Make-a-thon itself team Solstice focused on three main components of creating this product:  Arduino, molding, and attaching. The arduino portion was super cool and challenging. It was my first time coding and working with circuitry. Essentially this would add a unique tech factor to our tread that would allow users to have a sense of force feedback. From research we found prosthetic users have issues shifting weight which can lead to gaits abnormalities. This small pressure sensor would give them that data and in term help prevent this from happening. The design itself was fairly simple. We coded an Arduino Uno to illuminate LED lights that indicated pressure being applied. To create the pressure sensor, we sandwiched a piece of foam with two pieces of copper. Ideally, we wanted for there to be three lights, each indicating where the user is putting pressure on the tread. This would enable the user to ensure they are putting enough weight on their prosthetic to maximize stability.

In terms of creating the tread it we wanted to use a molding compound. This would allow for a lightweight thread, but ensure a grip tread form that resembles that of your regular high traction shoe. We created a mold of a shoe outsole. During this process, we coated the shoe in baby powder and mixed the molding compound to a viscosity similar to pancake mix. We held the shoe down until the mold dried. Following, we used a hot glue gun to fill in the mold with thermoplastic material. After the mold was completely filled, we used a heat gun to smooth the top of the sole, making sure the edges were slightly taller than the inside of the sole. The thermoplastic material we used was similar to silicone and, per our research, is a material that creates enough friction to prevent falling on ice.

For the sake of time and resources we opted to utilize velcro for our attaching method. It wasn’t the worst choice but also wasn’t the best as it came with its own constraints.

Overall I really did enjoy this course. From the challenging nature of it to its looseness it was a great experience. I got to learn new and exciting skills. I got to meet some amazing people. Most of all I got to make something with newly found campus wide resources. I’ve really grown as a individual because of this course. I find myself a better teammate. The collaborative portion of this course really ties teams together and promotes all hands. Hopefully you’ll see a team Solstice sole on the market. We really did nurture this product and can’t wait to see it reach its full potential. Never stop making!


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The Journey Continues…

Thinking back to the time when I was applying to be a part of the course, I realized how far I have come since then. I remember being excited yet nervous about taking the course. As someone who lacked self-confidence in my own technical abilities, I was looking forward to learning different skills, such as using a 3D designing tool and 3D printing a product. However, I was nervous that I would fall behind. You can see how nervous I was from the post I wrote in the past. Little did I know then that I would be spending hours taking a lead in cleaning up 3D scans and printing them for the team by the end of the semester.

Before the course began, I didn’t know what to expect from it. All I wanted was to gain more technical skills that I can continue to use even when the course wrapped up. However, I quickly came to realize that the course provided far more than the hard, technical skills.

Upon hearing the stories of the mentors, I realized that the course is very unique in the sense that it has many opportunities to leave an impact on society. That’s when I began to develop my desire to do something more than simply developing technical skills. Even if I could not complete an idea by the end of the semester, I wanted to leave an idea behind that other people can be inspired by.

Since the course had a main focus on developing ideas around the subject of accessibility, it was critical for us to understand the process of designing and developing prototypes. This was when I learned about the term “design thinking” or “human-centered design.” I realized that this idea can be applied to everywhere in any profession, not just in the space of designing. By constantly keeping the customers/clients in mind and being open to their feedback, you have the best chance of providing something for their needs. This is one of the most valuable ideas that I learned from the course.

As we continued to learn about different skills and qualities necessary to be successful at developing ideas, such as failing early and often, we began to learn the technical skills that I was looking to learn as well. Unlike my worries, I was able to absorb the information quickly and even take a step beyond what was taught in the course.

I remember the first time watching the 3D printers at work in awe as my work on the computer came to life in a tangible form. Although I have always wanted to try it before, due to the lack of confidence, I kept on convincing myself that I don’t know how to do it, so I never have until this point. This class allowed me to break the barrier and become comfortable with the idea of exploring the unknown.

In addition to the 3D designing and printing programs such as Fusion 360 and Ultimaker Cura, I also learned other skills that I did not expect, such as using Inkspace, laser cutting, sewing machine, and Arduino. I also discovered Fablab and its resources, which I am interested in exploring further in the future. I did not realize that we had access to such resources nearby and I am grateful to have met even more amazing people who are ready to help with anything within their capabilities.

The real fun began when I was able to apply these skills to develop my own idea with the team. We faced many challenges throughout the semester from trying to figure out the opportunity we wanted to pursue to making advances in the prototypes. However, we continued to push through and persevered in the end.

Through the Make-a-thon and a couple of weeks after the event, we were able to develop on the prototypes rapidly. It was amazing to see how quickly we were able to make advancements during these three weeks. I was even more surprised to discover how much I could do with Fusion 360 and Meshmixer to 3D print the scan. This experience built my confidence in my abilities to learn and apply the technical skills.

Wrapping up the project, I cannot believe how much I learned from the course. Not only have I gained more technical skills than I expected, but I also learned about different ways to interact with people of varying needs and mindsets. It was also very exciting to be able to see other people’s passion and to watch their ideas become tangible products. I never considered myself an innovator and did not think that I would have an opportunity to work with people of varying backgrounds to develop on a new idea, but this experience demonstrated to me that I have what it takes and I just need to dive into it, past the self-doubt stage. This course has really allowed me to build the self-confidence and passion that I need to pursue after different opportunities beyond my comfort zone. Not only am I excited to see where this experience will lead me to, but I am also looking forward to seeing everyone else continue to grow and reach their dreams!

Thanks everyone for such a wonderful semester! Also a big shoutout to the mentors and judges who provided so much valuable inputs and feedback!
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Week 11!

This week was the final stretch before the week of the Make-a-thon. Class began with Professor Vishal clearing up everything regarding the Make-a-thon. The expectation and resources available during this event were explained. Once Vishal finished up we were given a presentation from social innovation representative Valerie. Valerie introduced to the class an opportunity to continue furthering their innovative ventures, while receiving non dilutive funding. This opportunity is provided by a program called the iVenture Accelerator. Which is a startup incubator. It’s a 10 week summer commitment and a full academic year seminar course. Participants receive $10,000 of funding and stipends throughout the summer. They not only provide this funding but have a pool of resources ranging from experts to additional funding opportunities. I am actually apart of the iVenture Accelerator. They really dive deep and help further your idea. They’ve introduced us to so many useful/helpful people. It’s really like a family. They bring you along and you become apart of this amazing ecosystem.

After Valerie’s presentation we met with Milestone Labs to give them an update of our progress to date. My team and I are team Solstice (team 1) so we went first. The folks at Milestone gave some good feedback and advice. They were delighted with our interviews and direction we’re going in. One thing we didn’t do was provide as much of our product as possible. We still have to do more sketches and ideation around a few key details regarding our product. From this meeting my team and I reconviented to brainstorm, reflect, and conduct a list of materials we need for the actual Make-a-thon. As a team we found this material called hydrophilic rubber, which is usually used in winter tires. We have a meeting with a material science professor to give us even more insight on materials and such. Also I have a professor who is a shoe cobbler on hi own time and he pointed us to a few materials as well. None the less we’re super excited for this event and our more refined product prototype!

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Week 10 Summary: Make-a-thon Pre-Event

The ultimate goal of the Digital Making Seminar course is to create a functioning prototype of whatever it is that each team is working on by the end of the Make-a-thon, taking place from Friday, April 12th, 5:00 pm to Sunday, April 14th, 2:00 pm. What makes this event so exciting is that it not only involves the Digital Making Seminar students but also the students from Dr. Deana McDonagh and Jim Kendall‘s studio class as well as Jeff Ginger‘s Marketspace class. Although the point of the event is to provide the space and resources for the participants to make their ideas come to reality and not to compete against each other, because many external people see the value of what we are doing, we have judges, sponsors, and expert users and mentors to guide us through the progress.

As the date of the event approaches, Dr. Vishal Sachdev, our professor for the course, set up a pre-event, where the participants came together to meet each other as well as some of the mentors and expert users. The pre-event began with the introduction of the make-a-thon with details regarding the schedule and the resources that we would have access to. From the Fablab to Architecture Annex on campus, we are fortunate to have been provided with access to many resources. We are all very excited to utilize the resources to develop on the ideas that we have worked on so far throughout the semester.

While sharing the details of the event, Dr. Sachdev, as well as Dr. McDonagh, reemphasized that the purpose of the event is to design with the expert users and mentors in different opportunities that have been identified. We are not solving any problems or challenges. It is critical for the participants to remember this as we want to constantly keep the users in our mind while constructing prototypes and receive feedback by working with them.

After going through the details of the event, we were introduced to a few of our mentors and expert users as well as new ones. Each one of them took the time to introduce themselves, sharing their stories to inspire us.

John and Isaiah, two of the new expert users that have been introduced, shared how they adapted to the struggles that they faced. For example, John, whose condition does not allow him to have enough grip strengths to use his fingers to pull apart a sock to put over his foot, kindly demonstrated the solution that he found for it.

John’s sock which has been modified to fit his need.

As pictured above, with help from his mother, he simply had three loops sewed around the neck of the sock, allowing him to insert his fingers through them and to tug on them. This simple, yet brilliant idea inspired many of us, encouraging us to think of simple ideas and to look for inspiration from the daily objects. We realized that by doing that, we will be able to come up with things that many users would have access to and find easy to use.

Steve, a representative of Clark-Lindsey, also shared the stories of the residents and their needs in the local retirement community. From the challenges of holding the phones to video chat with the family to the danger of falling due to dementia and pre-Parkinson’s disease, he shared how we can leave a big impact on many different types of users through this event. This sharing inspired some groups, such as the team that is working on developing a product to help the people with prosthetic legs to improve the balance to do yoga, to think of ways to expand the user base.

Afterward, we were provided with opportunities to talk with the expert users and mentors to ask questions and to receive feedback on the ideas that we have been developing throughout the semester. Some teams were also able to talk with students from other classes to see if any of them would be interested in joining the team.

As we continue towards the make-a-thon, most of the teams are moving into the prototyping phase. So far, we came up with many different ideas and developed on them, constantly receiving feedback from the expert users. However, we understand that there will be different challenges that will arise when we try to make the ideas tangible, which is why prototyping is important. From low fidelity prototypes to 3D designing through Fusion360 and printing the product, we will be experimenting with different ways to develop the prototypes. We are all very excited to continue to work on our ideas and look forward to presenting them during the make-a-thon!

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Make-a-thon

This week we got an introduction to the Make-a-thon. The participants of this event go beyond our Digital Making seminar course. Its expanded to Industrial design students from Dr. Deana McDonagh and Jim Kendall’s course, as well as students from Jeff Ginger’s Makerspace. This pre-event to the actual Make-a-thon gave us a general overview of what was going to take place leading up to the weekend long event. Later during the session there was a panel of a few returning experts and a few new ones. Some new faces were Isaac, John, and Steve. They all spoke about their disabilities and the daily frustrations they face. The panel even discussed some of the unique ways they’ve adapted to make the best of their situations.

John’s sock with three attached loops
Joh’s sock with three attached loops

Above is an image of one of John’s sock. I thought this was so simple, yet very effective. Apart of John’s condition is very minimal grip strength. So task like putting on socks or buttoning a shirt is difficult to him. A simple life hack he came up with was sewing loops on the outer edge of his sock, which he can fit around his fingers and pull on the sock. It crazy to think this is all it took and it making a huge difference.

Steve from the panel also gave us an overview of Clark Lindsey, which is a  premier retirement community for today’s accomplished adults. From the presentation he gave I found there to be quite some opportunity in this specific sector. He put a heavy emphasis on fall prevention. Maybe we can design some sort of new innovative thing around this opportunity.

The last part of the Make-a-thon pre-event was a social portion. This time was for everyone to meet and talk amongst each other. Since we’ve been working on our project for sometime  used this portion to to talk with some of the new experts and students to see if any wanted to get involved. We did meet a potential new team member from Jeff’s makerspace seminar. She seemed very interested in what it was Solestice is trying to do. After this It really just turned into a team meeting where we mapped out what we needed to from the session up until the Make-a-thon itself.


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FabLab 2.0

Inkscape vector file of watch to be laser cut

This week we returned to the FabLab. We continued to familiarize ourselves with all the tools and tech the lab has to offer. We specifically learned a vector editing software called Inkscape. Through this workshop we learned how to create basic shapes, manipulate them, and produce more. After learning the basics of the software we learned to transform images into vector graphics. These skills were then applied to a customized watch. The watch is a device that allows patients who have to do bicep curls and rotation in wrist during rehabilitation. The base of the watch consist of 3 wooden circles, two of which have rectangles on each side. I thought it would be help patients if the watch had small arrow indications of which way the device goes. The top layer rotates, so I designed an arrow pointing in the direction of proper rotation.

3 layered watch with electrical components

After this we moved into sewing. Unlike most of my peers I have experienced sewing. My sophomore year I sewed a jacket with a sleeping bag attachment completely from scratch. So during the tutorials and walkthroughs I was a couple steps ahead. We all picked the fabrics we wanted our wristband for the watch to be and then cut it to scale.  We sew it right sice in and sewed the seam. This created the sort of sack like appearance of the band. Getting it right side out was a hassle, it required us to use these thin wooden rods to pull the fabric through. We finished up by attaching velcro strips to the band to ensure a comfortable and secure fit to the wrist.

Images showcasing the process of sewing and creating the band for the watch

The second half of class each group presented to Milestone Labs and Adam Bleakney. We’ve made a lot of progress since last speaking with them. We got a lot of insight from this conversation. We realized we hadn’t thought everything thoroughly. Our design is solid but we have to really hone in on the attachment aspect of it. The overall ease of use should be convenient for the user. They also asked a lot of questions regarding materials of our device. We are currently scheduling a time to interview a material science professor here at the university. This week I have scheduled a virtual interview with my physical therapy. We also have a meeting this monday with my professor who handmakes shoes. We plan to do a bunch more research structured around our opportunity and project idea.

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Lighting Up the Bulb

Circuits & Arduino

This week, we continued with our learning at the Fab Lab. Instead of working on the motion-sensing watch like last week, I got to work on a circuit and learn how to use a multimeter. Playing around with the circuit reminded me of my elementary school days when I got to tinker around with the flashlight kit and a mini motor car kit in a science class. Though I did not understand the details during then, I still enjoyed trying various configurations to see which one lights up the bulb and runs the motor and which one does not. With the good memory in my mind, I had fun with the breadboard, resistors, and multimeter, trying to figure out how much of a difference each type of a resistor made to the brightness of the bulb.

  • A circuit with resistors, lightign up the bulb dimly
  • A circuit without a resistor, lighting up the bulb brightly

After playing around with the circuit, we were very briefly introduced to Arduino and its capability. Although this technology is probably not what our project group would use, it was interesting to think how such a small component can have so much computing power.

  • Example of how an Arduino is used for a motion sensing watch
  • Top view of the motion sensing watch

Team Rotam Project Ideas

We also got to meet and receive feedback from the Milestone Labs on our idea of the project. They recommended that we look into different materials that would allow our product to protect the joystick of the power wheelchair. For example, they suggested that we look into the scuba diving suits, which I did not even think of. After hearing the recommendation, it seemed so obvious to me that I should have thought about this before, but while brainstorming, it never came to my mind. That recommendation, however, sparked few ideas of my own, such as looking into the materials of umbrellas. Upcoming week, my team is planning on looking more into what is available in the market for the purpose of protecting the joystick of the power chair as well as different types of materials that could be used to protect it from the water.

After receiving the feedback, the team got together to brainstorm further on our ideas. Last time, we were focusing on additional parts that can be added to the wheelchair to serve the purpose of protecting the joystick, but this time, we focused on how we may be able to make our product be applied to different types of power chairs and not just that of Ryan’s. One idea that we came up with was a DIY molding package. We were thinking that if we could provide a DIY molding package to the users, they can customize the part on their own, ensuring that not only will it fit their power chair, but they could add personal touches and additional comfortability with grooves on the mold and so on.

Outside of the Class

Outside of the class, I managed to find time to go back to the lab to laser cut my own face of the motion sensing watch. While designing this face, I was thinking ‘simple is the best,’ which is how I came up with the design below. I hoped to design the face in a way that it would be very simple and easy for the user to understand it.

  • Completed face of the motion sensing watch

Though this face makes clear sense to me as a designer, I am wondering how different people would perceive it. This thought made me realize how challenging designing is, which is why human-centered designing is crucial. Through the constant feedback from the users, the designer can ensure that the end product would be easily used by the users for the purpose that they are looking for. This is something that my team will constantly keep in our mind as we proceed with the project.

While using the laser cutter, I was curious as to what else the device is used for. I discovered that this technology can be used not just on wood but also on other materials, such as glass and acrylic as demonstrated by various objects shown here. It was also interesting to find out that there are various ways to use the machine, such as cutting, engraving, and vector etching, which are explained here. Looking through images of different things that this machine is used for, it amazes me how much of a detail that this machine can handle.

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FAB LAB!!!!

This week I wasn’t able to physically be in class due to some unfortunate circumstances. I was however able to visit Jeff and see the Fab Lab prior to this weeks workshops. I learned of some of the complex filments and advanced 3D printers. I got to know a bit of the staff as well. In terms of class, I was able to get up to speed from my wonderful team members. This week was the start of our workshops through the Fab Lab. The class was given a tour of the entire facility by Jeff Ginger, who is the director of the lab. He gave a presentation during last weeks class. After the initial tour the class was split into different workshops within the fablab. Some people were learning the laser cutter while others built circuits.

After this the class went back into their  groups and brainstormed for the remainder of the class period. The TA also assisted during the brainstorming session given a different prompt every 3 minutes. This helped further our ideation and conceptual prototyping, while designing with an open mind. My group was able to rapidly draw up multiple porttype ideas with the given parameters of the prompts. In case you forgot,  we are developing a shoe tread to facilitate walking on ice/snow (all terrain) for prosthetic users. By the end of this activity my team was able to come up with a MVP. They chose the easiest and most feasible of the concepts that we can make a crude prototype of. By next class we will have a usable prototype of our tread attachment. It will have velcro straps to connect with the shoe and acchatable spikes on the tread.

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Week6: First Touch in Fusion

Fusion 360 – Phone Holder Modeling

Prior to this week’s class, we had a pre-class assignment that introduces us to the Fusion 360. The video we needed to watch guided us, step by step, in creating a box assembly. I followed the steps and created a part of the box assembly. I found that the shapes with the shortcut keys are extremely useful and fast when we are using fusion 360 as compared to the tinkercad.com.

In this week’s class, we had a guest speaker from the Autodesk coming in to teach us how to use fusion 360. We had a hands-on experience of creating 3D models using fusion 360. The guest speaker led us through designing our own cell phone holder step by step. I was very excited about this type of hands-on experience because the hands-on experience is when we can actually learn how to use the different types of software and technology for our project and our future use. I believe that this learning session of 3D modeling will be very useful for our team when we get into the designing and prototyping stage for our project.

Fusion360 3D Modeling & Printing Record

“How might we …” – Question Generation

In the later one-third of the class, we went back to generating insights for our project. We selected three of the major themes that we decided are important in defining our challenge. Then we selected three insights under each theme we identified. According to these insights, we converged to the most important three and formulated a “How might we …” question for each of the insights. All of these questions aggregated together help us define our major challenge and what we need to work toward. I think this activity of design thinking makes us form a better understanding of our intended users as well as the challenge because we were able to brainstorm all the insights we have and aggregate them to form meaningful themes. Through these meaningful themes, we were able to organize what we observed to what we need to solve in reality.

At the end of this design thinking activity, we (our team) come to the conclusion that we need to design a product that will both help the users with prosthetic leg both be able to keep their stability and have the ability to slide. This product needs to help during standing poses (yoga) and not get in the users’ way during the grand poses. Since the product is designing for users with a prosthetic leg, one of the most important ideas is that the users want to look normal and not be different from others. Then designing a product that can both help a prosthetic user stay in balance and be subtle during classes to not draw attention would be extremely important.

Continuing with our project, we will continue to try to reach out to the experts and organizations we found online for the research. We hope to gain more insights to help us generate more ideas and understand our challenge better by continuing with our research. I am also looking forward to learning the tools we have access to and having hands-on experience on the tools in the fab lab starting next week.

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Fusion 360 Workshop

This week we focused on the CAD software, specifically Autodesk Fusion 360. Prior to class this week we learned quick shortcuts and the basic fundamental of parametric designing. Dan Banach, education program manager at autodesk, gave an immersive presentation of the world of Fusion 360. He has more than 30 years of Fusion 360 knowledge. He was there from the very start. It all started with a 3D model of a five and quarter sized floppy disk. Dan also simply broke down the ideology of the cloud product innovative software Fusion 360, into three main components: use, design, and make. After his intro  we had the task of going through a tutorial of creating a phone charging stand. This helped us get even more familiar with the functions and capabilities of the software.


Dan Banach during the Fusion 360 Workshop

I myself have some knowledge and previous with CAD. However its with solidworks, which is a lot different from Fusion 360. You have similar capabilities, but solidworks is far more complicated. I like how simplified Fusion makes computer aided design. The shortcuts and keys were super easy to pick up on and the drop down menus house every function. Solidworks took me some time to get a stable grip on. Both softwares are great in their own respective ways. Regardless of which a person chooses you’ll still get a understanding of not only parametrics but design thinking. The software gives you a different method of approaching problems and design decisions. The simplest thing from a curve to the material itself of the product all attribute to the overall product.

My final design and render of the phone charging stand

After the Fusion Workshop ended we were given another on “How to Statements”  from our TA Mehmet Aydin. This activity allowed us to further explore the centralized themes within our ideas. After choosing the top three themes, which we wrote out in concise sentences, we created a how to statement. Essentially staging  a question of how were were going to do some of the things we sought out to solve. Like mentioned in last week’s presentation his is a cycle within the design process. We came to conclusions last week, but this exercise allowed us to revisited, rethink, and revitalize some of those ideas. I feel like now we have a pretty concret grip on the opportunity and the market in which we’re trying to infiltrate.