Creation Station: Week 7

This week was jam-packed as our team visited the Fab Lab, brainstormed potential prototypes, 3D printed our fusion models, met with Jeannette Elliot, and created our first low-fidelity prototypes.

Introduction to the Fab Lab

Our class this week took place in the Fab Lab on campus. The Fab Lab is a maker space that houses designers, makers, and innovators from the campus and the local community. I was blown away by the amount of creativity on display at the Fab Lab. People had let their imagination run wild and were creating anything that came into their head. One of my favorite inventions, was a keyboard made out of wood and copper tape. I was struck by the simplicity and cost-efficiency of the product when compared to typical keyboards. In the Fab Lab, we were split into two groups to learn a little bit more about the various resources. My group worked with arduinos to create a circuit that could turn a lightbulb on and off based on its horizontal or vertical orientation.

Diverging on Ideas

During the second half of class we split up into our teams to brainstorm potential solutions for the needs we had identified. We were given 4 different prompts to challenge us to think creatively about the problem. At first, I was worried that our group would run out of ideas after the first prompt because I thought there were only a few ways to solve our problem. However, being forced to think about designing our problem for little kids and the elderly forced us to think outside the box and explore new possibilities.

Our design ideas from the brainstorming activity

If at First You Don’t Succeed, Try, Try Again

After class, I went to the Makerlab to pick up the 3D print of the phone holder I had designed on Fusion 360 during the last class. However, when I got there I was dismayed to see there had been a failure and the top of my phone holder had failed to print. When I talked to the lab assistant about what happened they told me that sometimes prints fail and that I should just try again. Luckily, my phone holder and the box and lid I created were a success the second time through. This taught me a valuable lesson that while 3D printing is very cool it is still an emerging technology and it is not perfect all the time.

Stakeholder Meeting

Later in the week, my team had a chance to meet with Jeannette Elliot. Jeannette is a physical therapist at DRES and a prosthetic leg user. Our interview with her was very informative and we learned about the struggles she has had in the past with prosthetic leg protective covers. The main takeaways from our conversation were the importance of maintaining flexibility with the cover, keeping the cost affordable, and offering customization options to appeal to the different aesthetic preferences of users. Our team is very thankful that Jeannette took the time to share her insights with us!

Design Time

The week ended with our team making our first low-fidelity prototypes. The 3 designs we chose to prototype were a knee pad attached by velcro, a flexible knee pad attached by a hook and ring strap, and a fabric sleeve with a knee pad encased inside. Our next steps will be to show these designs to Jenna and get her initial feedback.

Week 5 Reflection

This week was a little different for me–due to unfortunate circumstances, I could not be present in class. Furthermore, I could not look at screens all week, so I had very limited communication with my team members. Due to this, my reflection on this week will be centered around my team’s progress in our research.

My team interviewed our mentor, Jenna, this week. As a reminder, our project is focused on creating a shoe tread to facilitate walking on ice and snow for prosthetic users. Some key takeaways from the interview are:

  1. It is important that the tread is light and easy to attach and detach.
  2. The height added from the tread should be as minimal as possible.
  3. The first prototype should fit to gym shoes, since those tend to be the most comfortable shoes.

In addition to interviewing Jenna, I have conducted some more secondary research. I wanted to start learning more about specific materials and designs for our shoe tread. I came across an article that describes the benefits of winter car tires over all-season tires. From the article, I learned that the rubber material is more important than the tread design. Winter tires are made of a rubber compound that remains soft and flexible in low temperatures, which increases traction. Thus, we need to take this into consideration when choosing a material to create the tread with.

Another article I found shares the best gear for walking in snow and on ice. The article showed a variety of tread materials and designs; some were made of rubber, some of stainless steal and some had sharp spikes while others had small cleats. We will need to decide on tread design and material(s) that are lightweight and create good traction on snow and ice. Lastly, through my secondary research, I also found that it is important that the tread can easily fit into a purse or pocket. This way, anyone can use the tread no matter where they are going.