FabLab 2.0

Inkscape vector file of watch to be laser cut

This week we returned to the FabLab. We continued to familiarize ourselves with all the tools and tech the lab has to offer. We specifically learned a vector editing software called Inkscape. Through this workshop we learned how to create basic shapes, manipulate them, and produce more. After learning the basics of the software we learned to transform images into vector graphics. These skills were then applied to a customized watch. The watch is a device that allows patients who have to do bicep curls and rotation in wrist during rehabilitation. The base of the watch consist of 3 wooden circles, two of which have rectangles on each side. I thought it would be help patients if the watch had small arrow indications of which way the device goes. The top layer rotates, so I designed an arrow pointing in the direction of proper rotation.

3 layered watch with electrical components

After this we moved into sewing. Unlike most of my peers I have experienced sewing. My sophomore year I sewed a jacket with a sleeping bag attachment completely from scratch. So during the tutorials and walkthroughs I was a couple steps ahead. We all picked the fabrics we wanted our wristband for the watch to be and then cut it to scale.  We sew it right sice in and sewed the seam. This created the sort of sack like appearance of the band. Getting it right side out was a hassle, it required us to use these thin wooden rods to pull the fabric through. We finished up by attaching velcro strips to the band to ensure a comfortable and secure fit to the wrist.

Images showcasing the process of sewing and creating the band for the watch

The second half of class each group presented to Milestone Labs and Adam Bleakney. We’ve made a lot of progress since last speaking with them. We got a lot of insight from this conversation. We realized we hadn’t thought everything thoroughly. Our design is solid but we have to really hone in on the attachment aspect of it. The overall ease of use should be convenient for the user. They also asked a lot of questions regarding materials of our device. We are currently scheduling a time to interview a material science professor here at the university. This week I have scheduled a virtual interview with my physical therapy. We also have a meeting this monday with my professor who handmakes shoes. We plan to do a bunch more research structured around our opportunity and project idea.

New Resources: A Fabulous Lab

FAB-TASTIC.

This week, we got a formal introduction to the Fab Lab. The director of the Fab Lab had previously been a guest speaker in the class, but this time we had a chance to host the class there and use their facilities. We first started with a tour of the place and the different tools they had there. They first went through their policies for use, which was surprisingly accessible. Most tools were only priced at $1 for use, and they allowed people to use their own materials while also having some for sale.

In terms of the tools, the staff went through the multiple applications of the electric cutter, which could not only be used to cut vinyl stickers, but also precision paint things if the knife part was replaced. Next, they showed us the screen printing and embroidering/sewing areas. They also introduced us to the concept of 3D printing on top of meshed fabric, which has been used a lot in the fashion industry recently (seen green scales picture for an example). Next, they showed us the milling, soldering, and electronics area, where they showed some applications, such as milling your own circuit board or working with microcontrollers. Finally, they brought us to the 3D printing and laser engraving workstations. Overall, it was really inspiring to see all these different technologies consolidated in a single area as well as to hear about many of the different projects that have been created at the lab. I was shocked to find out about such an untapped resource that I had not known that I could take advantage of as a resident of the Champaign-Urbana area.

FABRICATION IN PROGRESS.

After our brief but thorough tour, we were split into two groups to attend workshops run by the staff of the Fab Lab. I attended the workshop relating to using the laser engraver as well as the program used to vector model what we want to engrave, Inkscape. Inkscape is an open source program which is quite similar to Adobe Illustrator and allows people to vector model their illustrations; I found it really fascinating that the Fab Lab intentionally uses a lot of open source software so that when they teach people how to use their programs, the skills will continue to be applicable outside of the Fab Lab.

Within Inkscape, we started modelling an exercise watch made out of wood which would be able to track if outpatients are performing their exercises correctly. There will be motion sensors inside the watch, where if the face is facing one way, it would detect bicep curls and facing another way, wrist twists. We first modelled the watch face together while the instructors introduced us to the program, and once we started to become more familiar with Inkscape, the staff released us to add our own designs to the watch. We were instructed to keep the user base in mind and make our unique designs while thinking of certain groups, such as children or elderly outpatients.

With the last 45 minutes of class, we started brainstorming prototypes for our team products. While brainstorming, our TA Mehmet wanted us to think of new ideas quickly, never spending too much time on a single idea. We were instructed to brainstorm in different rounds with different restrictions. For example, one round we had to think as if we had a $0 budget, another if we had an unlimited budget, and yet another if we had to think of our product with children in mind. In the end, we then had to decide which prototype we thought would be the most feasible, easiest to implement, and most effective and decide based on individual team members’ decisions which prototype to make a crude 3D prototype of. In the end, Solestice decided to go with a sole that is attachable by Velcro strips to a shoe, and we will be making this prototype before the next class.